Clean Room Cleaning Supplies

Clean Room Cleaning Supplies are as varied and varied as their applications. There are tissues, sponges, mops and towels. Also grouped together will be disinfectants, wiping alcohol and acetone. Static clean room cleaning supplies include: tacky mat, tacky roller, and shoe cleaner. There is a category of supplies that falls under the equipment umbrella. For example: auto clave (sterilizer), steam cleaner and vacuum cleaner. The classic application for this cleaning agent is semiconductor manufacturing. Almost all semiconductor companies carry out their semiconductor processes in a clean room environment. The need for cleaning supplies depends on the specific environment itself.

Clean room cleaning supplies are only needed due to the spread of clean rooms everywhere. It is therefore necessary to understand and appreciate technology; at least with an image. Willis Whitfield was accredited with the invention of the modern clean room in 1960. As an employee of Sandia National Laboratories, he designed facilities based on a constant flow of filtered air. The constant flow pushes the air particles out of the facility and carries the air through a special filter. These filters are now known as High Efficiency Particulate Air filters or HEPA. This technology quickly became an integral part of semiconductor manufacturing processes worldwide and remains so today. Obviously this technology has been refined and improved over the years. One of the fundamental steps in development is classification.

Cleanroom classification has enabled semiconductor manufacturers to create facilities that fit their needs. Classification is denoted by the number of particles of a certain size in one cubic meter of space in the room. For example, ordinary room air has 1,000,000,000 particles 0.1 microns or larger per cubic meter while the ISO class 1 classification has only 10 particles 0.1 microns or larger per cubic meter.

Clean room cleaning equipment is selected based on its ability to perform the required ISO classification. For this purpose, the most important characteristic of cleanroom cleaning supplies is the non-particle generation, or, yielding of particles suitable for the existing classification. These special characteristics lead to the selection of the base materials used in the manufacture of cleaning products.

The materials used in the manufacture of cleanroom cleaning kits include a variety of materials from organic to synthetic. If we look at a particular group of cleaning products, such as wipes and sponges, we will find a well-focused list of ingredients. These include: paper, cotton, polyester, nylon, cellulose polyester blends, microfibers and more recently, molded plastics. Paper and cotton products produce the most particulates and are therefore best suited for less stringent conditions. Next are nylon, polyester and polyester blends. It is perfect for mid-range applications. For the most stringent cleaning supply requirements, products based on microfibers and molded plastics are usually preferred.

Another important characteristic of this clean room cleaning kit is its ability to absorb water and similar liquids. Typical activities that depend on this property are: cleaning up spills, removing contaminants from critical surfaces and cleaning maintenance of semiconductor process equipment. These activities are carried out on a scheduled basis, or as needed. Absorption is a function of the base material: sponge, rag, mop or towel. The least absorbent materials are paper and cotton. Also some of these products are single use only. The next most effective for absorption are products based on: a mixture of nylon, polyester and polyester. For the most demanding tasks, microfiber based products and molded plastics excel. Some of these products are even reported to be able to hold up to 600% water by weight.

Reasons to Call in an Expert About Cleanroom Systems

Despite its simple name, a clean room is more than just a sanitary room. In fact, to qualify as a cleanroom, it must meet strict sanitary requirements. Hospitals, pharmacies and companies in the biotech, electronics and food industries rely on the peace of mind provided by leading clean room systems to keep patients and their customers safe. They manufacture their products in the controlled environment of a clean room to eliminate possible contamination from particulate matter in the air.

One of the main sources of such contamination is walls, floors and ceilings. Cleanroom system walls and panels are a tool that manufacturers use to eliminate threats that lurk around them.

Some standards, usually Standard 209E, regulate the level at which contaminating particles must be kept from clean rooms. According to Staples Inc.’s “Basic Introduction to Clean Room,” Standard 209E “sets the air cleanliness standard class for the level of particulates in the air in clean rooms and clean zones.”

The Staples report goes on to point out that “The only way to control contamination is by total environmental control.” And to achieve this “clean rooms are planned and manufactured using strict protocols and methods.”

Among the jobs required in the cleanroom program are taking out the trash, sweeping and mopping floors with a suitable cleaner, wiping down countertops and refreshment areas, cleaning walls and recycling cans. All these activities should be carried out every shift to remove possible contaminants. In addition, all walls and trim should be cleaned once a week.

Facilities that wish to keep the boredom of doing such work and adhere to those standards to a minimum would be wise to employ the services of a clean room system expert. That way they can guarantee that they meet all current clean room technology guidelines and standards. They can also ensure that the panels they install in their clean rooms are fire dispersion class 1/A, meet clean room class 10 guidelines, are fire resistant, resistant to chemical contamination and, perhaps most importantly, resistant to these properties for long-term.

Controlled Environment Magazine outlines a list of questions covering “The Essence of Buying a Cleanroom System.” Most importantly: “As a future owner of a clean room system, “what information do I need to provide a clean room contractor to ensure compliance with my clean room requirements and to obtain performance guarantees?”

To achieve such assurance, the publication recommends following these four basic steps when discussing the matter with a clean room system expert:

Prepare the temperature, humidity, pressure, and cleanliness requirements of your clean room.

Bring a 3D blueprint of your clean room area, with all your workflows, tools, and utilities laid out just right. This will ensure that the walls and panels of your clean room system match the way you work.

Consider whether air conditioning will be required for your operation.
Provide your cleanroom system provider with the final version of your user requirements specification (URS).
Armed with this information, you and your contractor can design a clean room system that’s right for you.

Vitamin Manufacturing Technologies

Vitamin research is a constantly evolving field. New research, especially in bio-nutrition, is constant and reveals new roles of vitamins in health and disease prevention. As more research emerges, the popularity of vitamin supplements derived from bio-nutrients is projected to increase. Manufacturing processes are also projected to become more innovative, as they seek to meet the growing demand for manufacturing.

Growing Research on Vitamins and their Role in Supporting Good Health

The discovery of phytonutrients in the 1800s and its health benefits has led to the discovery of thousands of phytonutrients found in plants. Only about a 100 have been researched so far. There is still so much more to discover!

Bio-nutrition is a fascinating study and as research is made public, it is producing back-to-nature trends, proving the safety and efficacy of ancient wisdom. People are becoming more aware of the food they eat and its effects on health. Growing advertising and marketing of convenient- to- use dietary supplements are in growing demand.

It is well-known that the nutritive value of fresh fruit/vegetables is not what it used to be. That, combined with poor dietary habits due to busy lifestyles/convenience foods has produced a growing nutritional gap, which Vitamin Manufacturers need to fill.

Moving Health Trends

Future health trends will focus more on prevention, not cure. It has been projected that the future aim of medical research will be to ensure that people do not simply live longer, but that they remain healthy and independent for as long as possible. Research in the role of vitamins in the prevention of diseases has shown much potential and is critical. Prevention will be the key.

It is projected that pharmaceutical companies will find new innovative ways to provide complete health care products, as more research becomes available of how nutrients work together in synergy giving maximum health protection to our body.

New Trends in diagnostics will lead to personalized medicines. Genetic chips will tell us the genetic makeup of each individual. This will lead to earliest possible identification of certain diseases before they have a chance to break out. Here again, research shows the role of vitamins in certain disease prevention and treatment.

Global Factors

The world population is increasing, but globalization is helping to make the world become even smaller. As health needs rise all over the world, vitamin manufacturing companies will find the need to plant their own companies in different parts of the world. It is projected that more sophisticated direct-to-consumer distribution channels may obliterate the role of the “middle man”.

An aging world population will increasingly demand the attention of nutritional supplement manufacturers and its related research. It is estimated that 7% of the world population is over the age of 65. This is likely to double by 2020.

Modern biotechnology is a key technology of the 21st century. Combining and exchanging of research from countries all over the world are enhancing each others’ efforts. Highly potent, selective biopharmaceuticals have already proven very successful, especially in the treatment of cancer.

Growing Demand for Manufacturing Vitamins Leading to Better, Faster, More Sterile and Cheaper Techniques.

There is demand for safer, more efficient and finer filtration techniques in the production of the vitamins. Companies are aggressively pursuing innovative ways of producing and packaging vitamins that focus on maintaining quality and protecting the health of the public while maintaining efficiency, scheduling flexibility, lowered costs and higher throughput.

One such example is the Single Use Technology. It is a fully-disposable drug manufacturing technology proving to be cheaper, quicker, reducing risks of contamination. It increases efficiency, reduces production costs, and is adaptable to consumer marketing trends – small or bulk batch productivity. This technology introduces peristaltic pumps that are faster and more accurate than ever and are proving to be a good alternative to piston pumps.

Projected Emerging Health-line Products

Popping vitamin pills may no longer be the answer. More nutritional fortification in the foods we regularly eat, so that they become healthier for us and help meet the daily nutritional requirements. New products like

· Nutritional energy drinks to replace soft drinks.

· Nutrient Bars to replace processed snacks

· Modified cereal products, modified bread to enhance nutritive value.

· Superfoods

Future

The future of vitamin manufacturing through bio-pharmaceutical research has never seen such promise. With more potency and less side effects than conventional allopathic medicines, bio-pharmaceuticals are achieving medical breakthroughs and thus commercial success. The future for this industry is never-ending as science combines with the ancient wisdom of Mother Nature, bringing innovative nutrition to today’s worlds, for tomorrow’s health.