Quality Manufacturing Products with Vision System

Vision System is a technology that enables the automation of different production units. In addition, this technology helps increase effectiveness and productivity on a large scale. Scientists created these machines to increase customer satisfaction and reduce production costs, especially in manufacturing companies.

The Vision System involves very little manpower. So it can be said that this machine can reduce work accidents and reduce contamination of the production room. This tool will help you increase speed and reduce scrap rate. Scrapping occurs due to poor raw materials or inputs, careless setting procedures, faulty machines or ineffective production operators. A high scrap rate indicates a major failure rate for your company.

By applying the Vision System, manufacturing companies can save a lot of money because you don’t have to pay for labor costs. While testing systems and eliminating the need for physical contact with objects, these devices prevent damage to parts and reduce maintenance costs. So, what do you have doubts about this machine? In my opinion, Vision System is an advanced machine that will help your company produce products with a high level of satisfaction.

The Vision System also acts as an inspection machine. The system will detect and remove defective parts early in the production process. Products that are damaged will be sent back to the production process, this will help save a lot of materials and reduce production costs. What is the impact of low production costs? Low production costs will help companies sell products at lower prices so that consumers can easily reach products in the market. Cheap selling prices also help increase competition among other industry players. For assembly companies, Vision Systems will eliminate products that are assembled incorrectly. This intelligent machine can check the smallest damage that cannot be analyzed by the human eye.

Machine vision technology is a great investment to create a quality product. You have to implement this intelligent machine in the manufacturing company. The system will detect errors early in production through a super-advanced camera system. With the types of optics, lighting, and camera systems, the Vision System offers a solution for even challenging inspections at high speeds. This is what makes this technology an ideal choice for product units.

All products produced are superior and of high quality through Vision System technology. No product failures, defective products, failed assembly, low quality products, wasted production processes, and no more expensive products today.

Cleanroom Difference

Cleanrooms are used for a variety of processes from the production of pharmaceuticals to the manufacture of microchips. Although clean rooms look similar to regular rooms with features such as walls and doors, they are actually quite different. One of the main differences that distinguish clean rooms from other rooms has to do with air flow.

In a standard office, the HVAC unit typically produces two to ten air changes per hour. In a controlled environment such as a clean room, you would expect 20 to 600 air changes per hour. This means more air is moved in a clean room designed to combat particulate matter and contamination.

Cleanrooms require a high volume of air which is usually pushed through a HEPA, or high-efficiency particulate air filter. You’ve probably seen this filter before in a vacuum or your car, and the filter in a clean room works the same way. The HEPA filter is intended to capture particles before they enter the clean room. For some clean rooms that require very high standards of cleanliness, the ULPA (Ultra Low Particle Air) filter adds an even better level of air purification.

The air in the clean room passes through the HVAC and flows down into the clean room. There are several types of airflow in a clean room, although laminar flow is the most common. Air flows down from the ceiling in a flat layer. From here the air reaches the ground and is then captured through the floor grille where the cycle starts all over again. Some rooms that have positive or negative pressure may require additional equipment to add additional clean air to the clean room.

Surfaces in clean rooms are very different from those found in standard rooms. In environments that require frequent cleaning, the surfaces in the clean room are designed to emit no particulate matter and are easy to clean. This includes smooth surfaces and avoiding designs with excessive cracks and crevices.

In addition to airflow and easy-to-clean surfaces, clean rooms can use dedicated entrances and air showers. Like air filters, they are an additional means of keeping particles out of the clean room and not contaminating the room. Those who work in clean rooms usually wear some type of protective clothing which may range from gloves to full protective clothing

In conclusion, a clean room is a controlled environment that is constantly at war with particles. Dedicated HVAC units, HEPA filters and air showers all help keep the environment clean and functioning properly.

Clean Room Cleaning Supplies

Clean Room Cleaning Supplies are as varied and varied as their applications. There are tissues, sponges, mops and towels. Also grouped together will be disinfectants, wiping alcohol and acetone. Static clean room cleaning supplies include: tacky mat, tacky roller, and shoe cleaner. There is a category of supplies that falls under the equipment umbrella. For example: auto clave (sterilizer), steam cleaner and vacuum cleaner. The classic application for this cleaning agent is semiconductor manufacturing. Almost all semiconductor companies carry out their semiconductor processes in a clean room environment. The need for cleaning supplies depends on the specific environment itself.

Clean room cleaning supplies are only needed due to the spread of clean rooms everywhere. It is therefore necessary to understand and appreciate technology; at least with an image. Willis Whitfield was accredited with the invention of the modern clean room in 1960. As an employee of Sandia National Laboratories, he designed facilities based on a constant flow of filtered air. The constant flow pushes the air particles out of the facility and carries the air through a special filter. These filters are now known as High Efficiency Particulate Air filters or HEPA. This technology quickly became an integral part of semiconductor manufacturing processes worldwide and remains so today. Obviously this technology has been refined and improved over the years. One of the fundamental steps in development is classification.

Cleanroom classification has enabled semiconductor manufacturers to create facilities that fit their needs. Classification is denoted by the number of particles of a certain size in one cubic meter of space in the room. For example, ordinary room air has 1,000,000,000 particles 0.1 microns or larger per cubic meter while the ISO class 1 classification has only 10 particles 0.1 microns or larger per cubic meter.

Clean room cleaning equipment is selected based on its ability to perform the required ISO classification. For this purpose, the most important characteristic of cleanroom cleaning supplies is the non-particle generation, or, yielding of particles suitable for the existing classification. These special characteristics lead to the selection of the base materials used in the manufacture of cleaning products.

The materials used in the manufacture of cleanroom cleaning kits include a variety of materials from organic to synthetic. If we look at a particular group of cleaning products, such as wipes and sponges, we will find a well-focused list of ingredients. These include: paper, cotton, polyester, nylon, cellulose polyester blends, microfibers and more recently, molded plastics. Paper and cotton products produce the most particulates and are therefore best suited for less stringent conditions. Next are nylon, polyester and polyester blends. It is perfect for mid-range applications. For the most stringent cleaning supply requirements, products based on microfibers and molded plastics are usually preferred.

Another important characteristic of this clean room cleaning kit is its ability to absorb water and similar liquids. Typical activities that depend on this property are: cleaning up spills, removing contaminants from critical surfaces and cleaning maintenance of semiconductor process equipment. These activities are carried out on a scheduled basis, or as needed. Absorption is a function of the base material: sponge, rag, mop or towel. The least absorbent materials are paper and cotton. Also some of these products are single use only. The next most effective for absorption are products based on: a mixture of nylon, polyester and polyester. For the most demanding tasks, microfiber based products and molded plastics excel. Some of these products are even reported to be able to hold up to 600% water by weight.